b'26 Partner News Autumn 2023CorporateUsingpipes, valves, pumps and fluid flow to be simulated within Emulate3D.Using the model, our Actemium Automation Nottingham team was able to conduct Digitalan extensive and risk-free validation of the process during a significant Factory Acceptance Test (FAT) schedule. Process catalogues allow discrete, process and hybrid applications to benefit from confidence provided by simulation and Twinsemulation.The model works within a single framework that encompasses the process from design and development through to site validation. Viscosity of fluid, head pressure, pipe diameter, and distance travelled were all By Actemium modelled, and tank fill rates were validated against known site benchmarks.ResultsOne of our blue-chip clients in the FoodSolution We were able to run the model in simulation Industry needed a major upgrade of aCreating a digital twin vastly reducesmode to fully test new capacity options. process control system on critical plantthe risks associated with implementingAs a result, we had a successful FAT,and they wanted a 4-day install anda new process or packaging line, or evenand production was fully available after commission window. modifying an existing line. It leads to quickerthe 4-day shutdown. Our customer now start-ups, fewer errors and the flexibilityincludes emulation in all new upgrade Challenges to test various scenarios without incurringspecifications. The tight install and commissioning timelinesignificant cost of materials, energy or was the result of the process itself; alabour. We at Actemium Automation were so complex network of pipes provided materialimpressed, we invested in training for our delivery of a perishable stock betweenAn Emulate 3D Digital Twin providedengineers to be able to fully deliver Emulate mixing, storage and production tanks, withvisibility across the plant and the ability3D models for any client, from concept limited stock buffer. We needed a way to beto rigorously test the controller upgrade.through to final commissioning and beyond. able to test the system extensively offline toThe model made use of Process cataloguesThe model developed for this client has provide confidence in the software. developed by AutoLogic that allow tanks,proven itself to be an excellent training tool.'